Project Examples and References in the Advanced Composites Sector

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Please understand that we are not allowed to publish and communicate names of customers without their prior consent. Nevertheless we would like to give you an overview of our fields of activity:

Unsere Ansätze in der Leichtbaukonstruktion

Leichtbaukonstruktion erfordert Methodenwissen über Leichtbauweisen, Werkstoffe und Simulationsverfahren. Wir schauen aber auch über den technischen Tellerrand hinaus:

Consulting

German industrial group: Technology consulting in international sales of lightweight construction software used in aerospace and automotive applications
Indian automotive OEM: Strategy consulting for lightweight design development
Sports equipment manufacturer: Material and construction consulting
Innovation agency: consulting on function-integrated systems
German material manufacturer: Development of a market expansion strategy taking into account the material properties
International engineering company: Market entry strategies in the field of automotive composites
International chemical group: Consulting on market entry strategies with composite materials
Venture capital financed company: Strategic and technological advice on entering the fibre composite industry

Product development and simulation

Daimler AG: Innovative lightweight shelving system for Mercedes-Benz vans
Automotive OEM: Lightweight operating materials
Lightweight components for mechanical engineering
OEM: Blank optimized component production of advanced composites structural components
Tier-One: Development of fiber-reinforced acoustic elements
Premium racing bike manufacturer: Simulative optimization of racing bike components
Research institute: Component development using the boundary conditions of an innovative manufacturing processes
Sports footwear manufacturers: lightweight optimization of structurally stressed components
Component manufacturers: structural design of highly stressed parts
Tier-One: component development using topology optimization and additive manufacturing

Additive manufacturing, bionics and topology optimization

SMP: Function-integrated cockpit carrier made by additive manufacturing
Mobility provider: Development of a lightweight support structure for the vehicle using additive manufacturing processes

Material characterization and testing

Ineos: Determination of characteristic values for the drape simulation for simulative prediction of manufacturing defects during preforming of carbon fiber components
OEM: Material card generation and crash calculation
Marine OEM: Structural calculation and testing of highly stressed components

Process simulation for fiber-based composites

Automotive OEM: Forming simulation with coupled structure evaluation
Automotive OEM: Drape simulation and feasibility studies

Mechanical engineering and process development

Special machines in the field of preforming for research institute
Special thermoforming plant for sports goods manufacturers from process development to series machine delivery
Robot-based winding machines for Tier-1
Robot based inspection system for aerospace composite manufacturing lab in Australia
Serial machine development for crash absorber manufacturing

Factory planning and production strategy

Customer in Dubai: Factory planning for a fiber composite TechLab and machine procurement
Furniture manufacturer: test execution and production planning for the use of fibre composites
Sports equipment manufacturer: process development and strategic consulting for quality optimization

Revolutionizing Sustainable Energy: The Role of Carbon Fiber Engineering in Hydrogen Pressure Vessels

We offer a comprehensive suite of services to revolutionize high-pressure storage systems. Our approach starts from the ground up, encompassing concept development, rigorous material testing, and feasibility studies, ensuring every solution is tailored for optimal performance and safety.